Medical Oxygen Generator & Hyperbaric Chamber OEM/ODM Manufacturing Services
Scope:
VPSA/VSA oxygen generators, medical gas systems, hyperbaric oxygen chambers (soft, rigid, custom)
01
Facility:
30,000 m2 R&D and manufacturing base, Chengdu, China
02
Compliance:
ISO/medical device quality management system frameworks; national standard drafter (hyperbaric oxygen chambers)
03
IP/Tech:
68 national patents (7 invention patents, 33 software copyrights); low-pressure oil-free VPSA/VSA process architecture
04
Engagement Models
|
Model |
Scope |
MOQ / Threshold |
Validation / Deliverables |
|
OEM / Private Label |
LBYL-engineered core assemblies rebranded to buyer specification |
Project-dependent |
Factory acceptance test (FAT), technical file transfer, legal manufacturer TCF handover support |
|
ODM / Custom Dev |
Flow/pressure profile redesign, structural enclosure, PLC/HMI localization |
NRE + volume commitment |
Prototype build, 3D STEP/IGES release, chamber hydro/pressure test, CE/ISO technical dossier input |
Customization Matrix
|
Dimension |
Standard Baseline |
Customization Range |
Engineering Constraint |
|
Oxygen Output / Flow |
5-60 Nm3/h per unit |
Skidded modular scaling (up to acute-care central plant integration) |
Footprint, power load (380V/440V, 3-phase) |
|
Purification / Purity |
93% +/- 3% (VPSA/VSA) |
Dew point control, multi-stage medical filtration |
Molecular sieve aging curve vs. cycle pressure |
|
Chamber Pressure / Volume |
Soft: 1.3-1.5 ATA / Rigid: 1.5-3.0 ATA |
Chamber geometry, port configuration (EEG/ECG feedthroughs), seating/stretcher layout |
ASME/GB/ISO pressure vessel code compliance |
|
Control System |
Siemens/Delta PLC + touch HMI |
Multi-language UI, Modbus/BACnet hospital BMS integration |
Watchdog timer, failsafe pneumatic dump valve |
|
Enclosure / Branding |
Powder-coated steel / industrial white |
Custom RAL color, laser-etched nameplates, silk-screened user interface graphics |
UV/abrasion resistance rating |
Packaging & Logistics Specifications
Hyperbaric Chambers:
Fumigation-free plywood crate; desiccant vacuum barrier bag; shock-absorbing foam blocking for acrylic/steel doors.
Oxygen Skids:
Open-frame containerized or palletized skid; anti-condensation wrapping; exposed instrumentation capped.
Traceability Labeling:
Laser-marked serial plate (UID, input voltage, max working pressure, manufacturing date); barcode/QR asset tags per client SKU map.
Engineering & Production Workflow
Specs Freeze: Freeze P&ID, electrical schematic, gas purity targets, and regulatory target market.
DFM / NRE: Component sourcing verification (compressor/molecular sieve/vessel plate certificates), 3D STEP/IGES model release for buyer mechanical integration, control logic sign-off.
Prototype / FAT: Functional run-in (72-hour continuous test for oxygen plants; hydro-pneumatic pressure test for pressure vessels).
Bulk Production: Batch material traceability (mill test certificates for steel, valve/sensor lot logs).
QC Gate: Leak check (helium/soap bubble protocol), electrical hipot test, calibration certificate generation.
Documentation Package: As-built P&ID, user/service manual, CE/ISO technical construction file excerpts, spare parts catalog.
Technical Fact-Base for Buyer Technical Evaluation
VPSA Energy Profile: Low-pressure cycle (<0.05 MPa gauge blower discharge) yields ~40% specific energy reduction vs. traditional PSA (proven across 3,000+ equivalent large-scale acute care tertiary hospital deployments).
Noise Mitigation: Acoustic enclosure dampening down to <65 dB(A) at 1 meter for skid-mounted oxygen units.
Vessel Safety Factor: Hyperbaric pressure hulls calculated per cyclic fatigue load standards (minimum yield/tensile safety factor compliant with national medical pressure vessel code).
Regulatory & Legal Accountability: Provision of risk management file (ISO 14971 framework), electrical safety (IEC 60601-1 alignment data where applicable), pressure vessel design calculations, and complete technical construction file (TCF) handover supporting the client acting as Legal Manufacturer for local Notified Body or regulatory audits.
Lifecycle & Field Support Model
Consumables / Wear Schedule:
Molecular sieve replacement interval: 5-8 years (operating-hour and dew-point dependent).
Compressor overhaul / ring-seal service: 16,000-24,000 runtime hours.
Field Support:
Remote PLC/HMI telemetry diagnostics, modular drop-in replacement skids, and regional partner/factory direct spare-parts dispatch (compressor valves, sensor calibration kits).
RFQ Checklist & Technical Alignment Intake
Intended application (clinical central supply, mobile/containerized, hyperbaric multi-place/monoplace)
Flow rate (Nm3/h) & delivery pressure (MPa) or chamber ATA & patient capacity
Electrical grid standard (voltage/frequency/phase)
Target regulatory framework (CE-MDD/MDR roadmap, ISO 13485 alignment, local import registration support needed)
Estimated annual volume / batch size for bulk pricing tier