Medical Oxygen Generator

The Medical Oxygen Generator utilizes Pressure Swing Adsorption (PSA) technology to produce USP/BP-grade medical oxygen continuously from ambient air. Designed for direct integration into hospital medical pipeline systems, it eliminates dependence on liquid oxygen cylinders and bulk deliveries, ensuring an autonomous, cost-effective on-site supply for clinical operations. (Note: Performance ratings are established under standard ambient conditions at 20°C and 1 atm).

Containerized Oxygen Production Plant
A Containerized Oxygen Production Plant is an integrated, plug-and-play gas generation system built inside an ISO-certified shipping container (20ft or 40ft). Integrating air compression,...
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Skid-Mounted Oxygen Production System
The Skid-Mounted Oxygen Production System is a modular, turnkey industrial gas generation plant utilizing Pressure Swing Adsorption (PSA) technology. Integrated onto a heavy-duty structural steel...
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Hospital Oxygen Supply Plant
The Hospital Oxygen Supply Plant is an on-site PSA (Pressure Swing Adsorption) system engineered to deliver continuous, medical-grade oxygen directly to hospital pipeline networks
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On-Site Oxygen Production Unit
The industrial PSA on-site oxygen production unit utilizes Pressure Swing Adsorption technology to separate 93% plus-minus 3% pure oxygen gas directly from ambient air. Engineered for continuous...
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Medical Oxygen Supply Plant
The Medical Oxygen Supply Plant is an on-site, continuous generation system utilizing Pressure Swing Adsorption (PSA) technology. It extracts medical-grade oxygen directly from ambient air,...
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PSA Oxygen Production Unit
The PSA Oxygen Production Unit extracts high-purity O2 from ambient air using Pressure Swing Adsorption technology. Utilizing premium Zeolite Molecular Sieve (ZMS), the system cycles adsorption...
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Key Features

Dual-Train Valve Configuration:

Heavy-duty pneumatic process valves rated for more than 1,000,000 switching cycles to ensure continuous 24/7 operation.

PLC Touchscreen HMI:

Integrated Siemens/Allen-Bradley PLC displaying real-time trends for flow, purity, pressure, and valve status with Modbus/Ethernet connectivity for BMS integration.

Automatic Purity Control (APC):

Real-time Zirconia oxygen sensor continuously monitors purity; sub-specification gas is automatically vented to protect the pipeline.

High-Capacity Molecular Sieve:

Utilizes high-grade Zeolite Molecular Sieve (ZMS) packed with pneumatic vibration machines to prevent channeling and dusting.

Applications

01.

Hospital Central Piping:

Primary or backup source for ward beds, operating theaters, and ICUs.

02.

Emergency & Mobile Units:

Containerized or skid-mounted systems deployed in field hospitals or remote clinics.

03.

Veterinary Clinics:

Dedicated oxygen supply for surgical and ICU animal care.

04.

Cylinder Filling Stations:

Integrated high-pressure booster systems for filling secondary portable D/E/H cylinders.

Technical Specifications

Parameter	Standard Range	Custom / Heavy-Duty Options
Oxygen Purity	93% plus/minus 3% (ISO 10083 compliant)	Up to 95% on request
Flow Rate	5 Nm3/h to 200 Nm3/h (Single unit)	Modular scaling up to 1000 Nm3/h
Outlet Pressure	0.3 – 0.5 MPa (Adjustable)	Up to 15 MPa (with booster for cylinder filling)
Pressure Dew Point	Less than or equal to -40°C	Refrigerated & adsorption hybrid drying
Power Supply	380V/50Hz, 440V/60Hz, 3-Phase	Customized per regional grid standards

Customization Options

Containerized Turnkey Solutions: Integrated inside 20ft/40ft ISO containers complete with HVAC, power distribution, and backup compressors.
Duplex Compressor Systems: Redundant air compressor trains with automatic switchover for critical healthcare sites.
Remote Monitoring Module: 4G/Ethernet gateways for remote diagnostics and preventive maintenance alerts.

anufacturing & Quality Control

Vessel Fabrication:

Pressure vessels manufactured strictly to ASME Section VIII or CE/PED standards, utilizing automatic submerged arc welding with 100% radiographic testing (RT) on seam welds.

Sandblasting & Epoxy Coating:

Internal and external sandblasting followed by medical-grade epoxy coating on air receiver tanks.

Factory Acceptance Testing (FAT):

Every generator undergoes a 72-hour continuous full-load run test verifying purity, flow, and specific power consumption before crating.

Certifications & Compliance

Quality Management: ISO 13485 (Medical Devices), ISO 9001.
Product Directives: CE marked per Medical Device Regulation (MDR) / Pressure Equipment Directive (PED).
Standards Adhered: HTM 02-01, ISO 7396-1, and Pharmacopoeia (USP/EP) oxygen standards.

Packaging & Delivery

Export Crating:

Fumigation-free plywood crates with moisture-barrier vacuum foil wrapping and shock-absorbent mounting bases.

Component Protection:

Open ports sealed with blanking flanges; delicate instruments removed and packed separately in anti-static foam cases.

Lead Time:

4 to 6 weeks for standard skid units; 8 weeks for custom containerized systems.

Engineering Documentation & Long-Term Support

Visual Validation Assets:

Complete documentation packages include Process & Instrumentation Diagrams (P&ID), electrical schematics, skid layout CAD drawings, and ISO-compliant installation manuals.

reventive Maintenance & Spare Parts:

P Standard supply kits include pre-filters, coalescing filter elements, oil-water separator elements, and maintenance replacement schedules to minimize lifecycle operating costs and ensure uninterrupted hospital gas uptime.

FAQ

Q: What is the expected lifespan of the molecular sieve?

A: Under normal operating conditions with properly maintained feed air (oil-free, moisture-free), the ZMS lifespan ranges between 5 to 8 years before requiring top-up or replacement.

Q: How does the system handle power interruptions?

A: The PLC features automatic restart protocols with non-volatile memory. Emergency solenoid valves isolate the pipeline instantly during power loss, and backup manifold systems engage per hospital protocol.

Q: What is the power consumption per cubic meter of oxygen?

A: Specific power consumption averages 1.1 to 1.3 kWh/Nm3, depending on ambient temperature, altitude, and required outlet pressure.

Request a Quote

To receive a formal quotation configured to your facility's bed capacity, flow requirements, and local electrical standards, please provide the following parameters:
Required hourly flow rate (Nm3/h)
Required delivery pressure (bar or MPa)
Electrical power supply (Voltage / Frequency / Phase)
Installation environment (Indoor plant room vs. Outdoor containerized)

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